sheldon
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Terry,
One other reason is manufacturability. If the layout has large vias and small vias mixed in a layout. Then to resolve the small via windows, the large vias are overexposed. This results poor control over the large via windows and makes DRC checks more complex. The enclosure and overlap rules for via windows become highly area dependent. In addition to photo effects, the etch control also tends to suffer. As a result, the manufacturing guys strongly prefer layouts with a single fixed via window size.
Best Regards,
Sheldon
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