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wrong measurment with PCB circuit (Read 8252 times)
neuro11
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wrong measurment with PCB circuit
Mar 10th, 2014, 1:43am
 
I fabricated a PCB board first time and used trace width of 20 mil for power traces and 10 mil for all others. When i check the circuit with dc input voltage (ex:50 mv- 600 mv) everything is perfect.
When i connect it to a real input (also a dc potential in the same range, ~30 uA current), the circuit receive signal much lower than original.Other parts of the circuit are working fine, just i am receving very low signal as soon as it is connected to circuit input.
Can it be due to the trace width. Or if you have any other idea or suggession please help.

NB: A little more about my circuit, the input pass through RC filter and then amplifier. The filter has nothing to do with the low signal, since i  am getting the low signal even before filter. I had already been using same circuit with sholdering on veroboard, so the problem is not related to circuit design, i think .
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aaron_do
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Re: wrong measurment with PCB circuit
Reply #1 - Mar 10th, 2014, 5:52pm
 
Hi,


if you previously got the design to work on veroboad, then probably you have simply made a mistake in your PCB design. Did you test the veroboard design with the "real" input? Assuming you did not, then is it possible you haven't taken into account the source impedance? For such a low current, I doubt that trace width is the issue. If you want a better answer, you will probably need to provide much more information. Like a photo of your PCB for example.


regards,
Aaron
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neuro11
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Re: wrong measurment with PCB circuit
Reply #2 - Mar 10th, 2014, 9:56pm
 
Hi,
I have attached the circuit, pcb layout and trace
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circuit_001.jpg
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neuro11
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Re: wrong measurment with PCB circuit
Reply #3 - Mar 10th, 2014, 9:58pm
 
the schematic
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schematic_002.jpg
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neuro11
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Re: wrong measurment with PCB circuit
Reply #4 - Mar 10th, 2014, 10:00pm
 
input trace picture
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trace.png
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neuro11
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Re: wrong measurment with PCB circuit
Reply #5 - Mar 10th, 2014, 10:04pm
 
aaron_do wrote on Mar 10th, 2014, 5:52pm:
Hi,


if you previously got the design to work on veroboad, then probably you have simply made a mistake in your PCB design. Did you test the veroboard design with the "real" input? Assuming you did not, then is it possible you haven't taken into account the source impedance? For such a low current, I doubt that trace width is the issue. If you want a better answer, you will probably need to provide much more information. Like a photo of your PCB for example.


regards,
Aaron


actually I am using the Vero board circuit quite a long time without problem. I fabricated the pcb for convenience and if it helps reducing more issues.
I think the circuit in pcb is ok because with a DC supply its giving the desired output.
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aaron_do
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Re: wrong measurment with PCB circuit
Reply #6 - Mar 10th, 2014, 10:25pm
 
I assume you've already checked for shorts. I don't think the trace width is a problem. If you think it is, then check the IR drop at the pins. As I mentioned, since you say the voltage drop is at the input of the RC filter, then it sounds like your circuit is loading down the source. If you disconnect your circuit from the source, does the source voltage go back to the correct value?


Aaron
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neuro11
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Re: wrong measurment with PCB circuit
Reply #7 - Mar 10th, 2014, 11:49pm
 
Yes, I checked for shorts. The resistance drop in the input trace (from input pin to resistance pin) is very low ~2 ohm.
At first I check the voltage of the source, then connect to pcb input pin, then remove source again to measure. The source measurement becomes lower only when connected. When removed they are same and much high then when connected.
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aaron_do
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Re: wrong measurment with PCB circuit
Reply #8 - Mar 11th, 2014, 8:19pm
 
Hi neuro11,


is there any voltage drop across the 2kohm resistors (there shouldn't be any)? Just wondering if the input impedance of the amplifier has dropped somehow...like maybe you have fried the input protection diodes (to be honest I'm not sure how possible that is).


regards,
Aaron
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neuro11
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Re: wrong measurment with PCB circuit
Reply #9 - Mar 11th, 2014, 11:50pm
 
Actually not. Those things I already checked, like identifying where the voltages are vanishing.
Moreover the protection diode of the IC if damaged, it would probably give very unstable results, no? With simulation it works fine though.
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aaron_do
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Re: wrong measurment with PCB circuit
Reply #10 - Mar 12th, 2014, 1:58am
 
Hi neuro11,


yeah you're probably right. If the diodes had failed then I don't think it would matter which source you're using. Somehow your circuit is loading down the source, but I'm not sure why...if you use an multimeter to check the resistance between the input and ground, and input + to -, I assume you will get a high impedance?
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neuro11
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Re: wrong measurment with PCB circuit
Reply #11 - Mar 14th, 2014, 4:40am
 
aaron_do wrote on Mar 12th, 2014, 1:58am:
Hi neuro11,


yeah you're probably right. If the diodes had failed then I don't think it would matter which source you're using. Somehow your circuit is loading down the source, but I'm not sure why...if you use an multimeter to check the resistance between the input and ground, and input + to -, I assume you will get a high impedance?


yeah...I get high impedance.....
I had another board (same unsoldered) and I just soldered input pin, connected them to the source. then measured the voltage in resistance pin(of the input) vs different GND point of the circuit. Its ok. Then I soldered the IC holder (that holds DIP IC don't know the name) and the same problem!!! so now I just have soldered the input pin and IC holder and even did not place IC. and I can not get the voltage.....What on earth could be the problem with placing that holder. Why without it is fine and with it is wrong.....
Something is seriously wrong with board probably......
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